SAM #N0038326QNA59

Repair and Overhaul of Lockheed Martin 5-Channel Integrate Units for NAVSUP WSS Philadelphia

NAVSUP Weapon Systems Support Philadelphia is requesting repair and overhaul services for Lockheed Martin 5-Channel Integrate units. - Government Buyer: - Naval Supply Systems Command (NAVSUP) Weapon Systems Support Philadelphia - OEM: - Lockheed Martin - Products/Services Requested: - Repair, overhaul, testing, and inspection of 5-Channel Integrate units - Part number: 7288302G002 - NSN: 1680-01-581-7845 - Restoration to Ready for Issue (RFI) condition - Component repair and replacement, reassembly, and testing - Unique/Notable Requirements: - Compliance with ISO 9001/SAE AS9100 quality standards - Markings must follow MIL-STD-130 - Use of SAE-AS22759 series wire (MIL-W-81381 wire prohibited) - Contractor must supply all parts and materials unless specified as Government Furnished Material - Repairs performed at contractor's facility - All procedures, documentation, and quality assurance plans subject to government review and approval - Handling of items beyond economical repair (BER) and missing on induction (MOI)

Description

CONTACT INFORMATION 4 N731.45 N00383 771-229-0589 alyssa.t.thieu.civ@us.navy.mil ITEM UNIQUE IDENTIFICATION AND VALUATION (JAN 2023) 19 INSPECTION AND ACCEPTANCE OF SUPPLIES 26 x WIDE AREA WORKFLOW PAYMENT INSTRUCTIONS (JAN 2023) 16 Invoice and receiving reports combo Inspection site source Final acceptance site source TBD N00383 TBD TBD See schedule TBD The terms and conditions of BOA N00383-23-G-DT01 shall apply. 1. Scope 1.1. Markings shall be in accordance with MIL-STD-130. 1.2. Articles to be furnished hereunder shall be repaired, tested, and inspected in accordance with the terms and conditions specified in the Requirements Section of this document. 1.2.1. Any item contracted for repair SHALL have a Statement of Work to ensure compliance with all repair procedures and requirements. Repair of: 5-CHANNEL INTEGRATE 1680-01-581-7845 NSN 7288302G002 Part Number Shall be performed IAW: 5-CHANNEL INTEGRATE; LATEST APPLICABLE REPAIR Publication(s). 1.2.2. There will be no repair deviation from the approved written procedures without review and acceptance by the Basic Design Engineer. All requests for Waiver/Deviation shall be via Form 1694 routed through the Local DCMA/ACO office for review and recommendations via form 1998. 1.3. Articles to be furnished hereunder shall be repaired, tested, and inspected in accordance with the terms and conditions specified in the Requirements Section of this document. 1.4. Unless expressly provided for elsewhere in this clause, equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, test equipment, or any other manufacturing aid required for the manufacture and/or testing of the subject item(s) will not be provided by the Government or any other source and is the sole responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing or referenced specification. 1.5. The use of MIL-W-81381 wire in any item to be delivered under this procurement is prohibited. The prohibition applies notwithstanding any reference to MIL-W-81381 wire that may be made in any of the drawings or specifications for this procurement. SAE-AS22759 series wire shall be used in lieu of MIL-W-81381 wire, in any place where MIL-W-81381 wire is cited in this procurement. Any questions concerning this requirement should be directed to the Procuring Contracting Officer. 1.6. If MIL-STD-454 is referenced in the drawings or in the specification, the contractor is expected to show compliance with IPC/EIAJ-STD-001C. Personnel performing tasks in accordance with IPC/EIAJ-STD-001C shall be trained and certified as required by IPC/EIAJ-STD-001C paragraph 5.1.4. 2. Applicable Documents - NOT APPLICABLE 3. Requirements 3.1. 1.0 General 3.1.1. This Statement of Work (SOW) establishes the criteria for repair and testing/inspection of the subject item. It includes inspection, component repair and replacement, reassembly, and testing procedures required to return units back into a serviceable condition. 3.2. 2.0 Definitions 3.2.1. CONTRACTOR: Is defined as the successful offeror awarded a contract, order, or issued a project work order. The term "contract" encompasses a contract, an order, or a project work order. 3.2.2. OVERHAUL: An overhauled part is one which has been disassembled, cleaned, inspected, repaired as necessary (by replacing or repairing all components which have been found to exceed limits established by the repair/overhaul manual), reassembled, and tested in accordance with the approved repair/overhaul manual listed in this SOW and returned to a Ready for Issue (RFI) condition (Refer to contract schedule for items to be overhauled). 3.2.3. REPAIR: A repaired part is one which has been restored to a Ready for Issue (RFI) condition (by replacing or repairing those components found to be defective, broken, damaged, or inoperative during the initial evaluation and troubleshooting phase) and tested in accordance with the approved repair/overhaul manual listed in this SOW (Refer to contract schedule for items to be repaired). 3.3. 3.0 Scope 3.3.1. GENERAL. The items to be furnished hereunder shall be overhauled, upgraded, repaired, tested, inspected, and accepted in accordance with the terms and conditions specified in this contract. Unless expressly provided, Government Furnished Property, including equipment such as fixtures, jigs, dies, patterns, mylars, special tooling, special test equipment, or any other manufacturing aid required for the repair, manufacture, and/or testing of the subject item(s) will not be provided by the Government and shall be the responsibility of the contractor. The foregoing applies notwithstanding any reference to such equipment or the furnishing thereof that may be contained in any drawing, manual, or specification for the contract items. 3.3.2. REPAIR UPGRADE REQUIREMENTS: The contractor shall provide the necessary facility, labor, materials, parts, and test and tooling equipment required to return the following items to a Ready For Issue (RFI) condition: 5-CHANNEL INTEGRATE 7288302G002 P/N 1680-01-581-7845 NSN LATEST APPLICABLE REPAIR Tech Publications 3.3.3. RFI is defined as that condition allowing the items to perform properly and reliably in an operational environment in a manner they were intended to operate. The contractor must perform all repairs/upgrades at the facility identified within this SOW. Repairs performed by the contractor or subcontractor shall be performed in accordance with the specified drawings and repair manual(s). 3.4. Changes to such manuals used for repairs under this contract, or changes to drawings or specifications used in the manufacture of parts utilized in these repairs, require Procuring Contracting Officer (PCO) approval in accordance with the Configuration Management provisions of this Statement of Work or contract. Under no circumstances should the repair, test, and inspection extend beyond the requirements of this paragraph unless authorized by the Government QAR. Requests for approval of changes to a repair source or repair facility shall be submitted in writing to the PCO prior to making any such change. 3.4.1. Any repairs performed using unapproved changes to such manuals, drawings, specifications, or changes to repair source or repair facility are done at the contractor's own risk. If the Government disapproves the requested change, the contractor shall replace any delivered items repaired using such unapproved manuals, drawing, specification, repair source, or repair facility change. The contractor is not entitled to any equitable adjustment to the contract price or terms based on the Government's disapproval of a requested change. 3.4.2. References on Drawings and Specifications: For repair and overhaul purposes only. All references to the "prime contractor" or the "actual manufacturer" appearing on the drawings and/or specifications or technical data furnished by the Government shall be read as the "Government Designated Agency". 3.4.3. Process Control Documentation: The contractor shall prepare and maintain repair procedures, and test/inspection information/procedures which shall be made available to the Government for review and approval. The procedures shall include sequential diagrams of processes, as well as the performance specifications to perform the testing/inspection procedures. Those processes shall be frozen after approval of the inspection/test. 3.4.4. Beyond Economical Repair (BER): An item is BER if the cost of the repair exceeds 75% of the production quantity price to replace the item, current at time of award. This replacement price is for the purposes of BER determinations only, and may not be used or relied on by the offeror in the pricing of the repairs required by this contract. Items determined BER are not included in the contract price. The contractor shall obtain written concurrence from DCMA for all units determined by the contractor to be BER. All such determinations, including the basis for the determination, the repair required, the proposed price to repair, and the DCMA written concurrence shall be provided by the contractor to the PCO, with a copy to the inventory manager. After receipt of the required documentation, the PCO shall provide the contractor disposition instructions or contractual authority for repair of the item. The contractor is not authorized to proceed with the repair until notification to proceed is received from the PCO. Any disposal ordered shall be performed by the contractor in accordance with all applicable regulations and in accordance with all DCMA disposal procedures and requirements. 3.4.5. Missing on Induction (MOI): A Weapons Repairable Assembly (WRA) is subject to this MOI provision if the item received by the contractor for repair is missing one or more Shop Replaceable Assemblies (SRAs). Contractor replacement of MOI SRAs is not included in the contract price. The contractor shall immediately notify DCMA when an item is received with MOI SRA(s) and shall obtain written verification from DCMA for all WRAs determined to have MOI SRA(s). The contractor shall provide all such determinations, including identification of the missing SRA(s), and the DCMA written verification, to the Inventory Manager with a copy to the PCO and ACO prior to induction and/or repair of the WRA. The contractor shall not induct and/or repair WRAs with MOI SRAs until instructions on how to proceed are provided to the contractor by the Inventory Manager (where no adjustment price to the contract is required) or by the PCO. Items received by the contractor missing consumable parts are not MOI items. Rather, repair of such items and replacement of the missing consumable parts are included in the contract price and the item shall be inducted and repaired by the contractor under this contract. 3.4.6. Replacing Failed or Missing Shop Replaceable Assembly (SRA) when repairing a Weapons Replaceable Assembly (WRA). 3.4.7. When the contractor believes one or more SRA(s) within a WRA are either: 3.4.8. Beyond Economic Repair (BER) or Beyond Repair (BR) i.e., the unit is not capable of being repaired because of the extent of physical damage), or Missing on Induction (MOI), the contractor shall obtain written verification from DCMA and advice from the Inventory Manager whether a SRA may be replaced by one or more of the following options: Ship in place from an existing spares or repair contract, if any, MILSTRIP the SRA(s), otherwise be provided direction for obtaining the SRA(s) at no cost to the contractor. The detailed procedures are set forth in Section 6.0 of the WEB-BASED COMMERCIAL ASSET VISIBILITY (CAV) STATEMENT OF WORK. 3.4.9. When not otherwise provided for (or precluded) by other terms of this contract, the contractor may seek written authorization to replace failed SRA(s) with Ready For Issue SRA(s). When authorized, the procedures set forth in paragraph 3.0 of Section 6.2 of the WEB-BASED COMMERCIAL ASSET VISIBILITY (CAV) STATEMENT OF WORK shall be followed. 3.4.10. Over and Above Repair (OAR): An item sent to the contractor shall be considered to require over and above (OAR) repair effort if the repair required is not the type of repair that would be anticipated as a result of normal Navy operation of the item and is not included in the contract pricing due to the nature or scope of the repair needed for that particular item. Therefore, repair of OAR items may be subject to equitable adjustment. The Contractor shall obtain written concurrence from DCMA for all units determined by the contractor to require OAR effort. All such OAR determinations, including the basis for the determination, the repair required, the proposed price to repair, and the DCMA written concurrence, shall be provided by the contractor to the PCO prior to undertaking repair of the item. After receipt of the required documentation, the PCO shall provide the contractor disposition instructions or contractual authority for repair of the item. Any ordered disposal shall be performed by the contractor in accordance with all applicable regulations and DCMA disposal procedures and requirements. 3.5. 4.0 Parts and Materials 3.5.1. General. The contractor is responsible for supplying all parts and material necessary to perform the required repairs unless parts or material are specifically identified as Government Furnished Material (GFM). All parts and material used shall be in accordance with the latest approved revision of applicable drawings and specifications and shall be new in accordance with FAR 52.211-5, Material Requirements. Authorization to use other than new material requires written approval from the PCO. Cannibalization must be approved by the PCO. Cannibalization of units that have not been inducted is not typically authorized and requires specific approval by the PCO. 3.5.2. The contractor shall ensure access to updated drawings and specifications for parts and material required for repairs. Any change to such parts/material drawings or specifications requires Government approval in accordance with the Configuration Management provisions of this Statement of Work. Written approval from the PCO must be obtained prior to any change to the manufacturing source or manufacturing facility for all parts which require source approval, unless the contractor is the Design Control Agent (DCA). If the contractor is the DCA, the contractor may approve changes. Repairs using unapproved changes are at the contractor's own risk. If disapproved, the contractor shall replace any delivered items repaired using such unapproved changes. The contractor is not entitled to any adjustment based on disapproval. 3.5.3. Purchased Material Control and Parts Control: The contractor shall establish and maintain control over purchased parts and material, ensuring compliance with the contract requirements. 3.5.4. Receiving Inspection of Purchased Parts and Material: Purchased items shall be inspected upon receipt to ensure conformance with the applicable drawings and specifications. Evidence of inspections shall be maintained for Government review, including dimensional data, material, finish, process, certifications, and readings. 3.5.5. NOTE: PART CANNIBALIZATION IS NOT AUTHORIZED UNLESS SPECIFICALLY APPROVED BY NAVSUP WSS AND THE BDE. 3.6. Source and Location of Repair Source 3.6.1. The contractor shall specify the name of the Source/Division performing the work and the actual location where work will be performed. Inspection will be accomplished on the contractor's equipment. 3.7. 5.0 Contractor Quality Requirements 3.7.1. Quality Program: The Contractor shall establish, implement, document, and maintain a quality system that ensures conformance to all applicable requirements of ISO 9001/SAE AS9100. The system shall detect, correct, and prevent quality issues. 3.7.2. Calibration System Requirements: The contractor shall maintain a calibration system meeting ANSI/NCSL Z540.3, ISO-10012-1, or an equivalent acceptable to the Government. 3.8. 6.0 Configuration Management (CM) 3.8.1. The contractor shall maintain a configuration management plan in accordance with NAVSUP WSS clause NAVICPIA18. 3.9. 7.0 Markings 3.9.1. Markings shall be as indicated in the contract when applicable. 3.10. 8.0 Storage 3.10.1. The contractor shall provide a proper enclosed warehouse environment for both material items awaiting repair and assets which have been repaired and are awaiting shipment to prevent damage. The contractor shall maintain a quality control system meeting Mil-I-45208A, Mil-Q 9858, ISO-9000/9001/9002, or equivalent. Responsibility for inspection: The contractor is responsible for all inspection requirements unless otherwise specified. The contractor may use suitable facilities for inspection. The contractor shall prepare and maintain quality control documentation, test, repair, and inspection procedures for review and approval by the Government. The quality assurance plan shall ensure compliance with contractual requirements and be available for review. Purchased material control: The contractor shall control purchased parts and materials, ensuring compliance with contract requirements. Inspection of purchased items shall be documented and maintained for at least twelve months after acceptance. Failure analysis and corrective action: All such reports shall be submitted to the Government. Nonconforming material: The contractor shall control nonconforming material with procedures for identification, segregation, and disposition. Contractor Internal Review Board (IRB): Authority is delegated to the contractor for minor non-conformances. IRB actions shall be documented for Government review. Material Review Board (MRB): Disposition of "AS-IS" and minor non-conformances is retained by the Government. Requests for Variance shall be submitted via DCMC. Responsibility for compliance: All items must meet all requirements of this SOW. Inspection requirements are part of the overall quality system. Submission of defective items is not authorized. Repair assessment testing: The Government may select samples for performance and environmental testing in a repair assessment program. Records of data collection: The contractor shall maintain records of inspections, repairs, parts replacements, and test data, which shall be available to the Government upon request. 4. Quality Assurance Provisions - NOT APPLICABLE 5. Packaging - MIL-STD 2073 packaging applies as found elsewhere in the schedule. 6. Notes - NOT APPLICABLE Additional Links: See Solicitation N0038326QNA59

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