SAM #W911S226U3545

Army Solicitation for U.S.-Made 48V Forklift Batteries Compatible with Hyster and Crown

This procurement opportunity is issued by the Mission Installation Contracting Command (MICC) at Fort Drum for the Department of the Army: - Government Buyer: - Mission Installation Contracting Command (MICC), Fort Drum - Department of the Army - Products/Services Requested: - Two types of 48 Volt lead-acid forklift batteries - For Hyster E40XN forklift (model 24-85-15) - For Crown FC4510 40 forklift (model 24-85-17) - Batteries must be fully compatible with the specified forklift models - U.S.-manufactured batteries only - Must meet or exceed OEM performance standards (voltage, capacity, dimensions, durability) - Required features: - SB350 Blue connector for Hyster battery - SBE 320 Blue connector for Crown battery - Factory-installed watering system - Heavy-duty steel tray construction - Minimum 5-year prorated warranty for defects in materials and workmanship - Formal Certificate of Origin required - Compliance with OSHA 1910.178(g), ANSI/ITSDF B56.1, and UL 583 standards - OEMs and Vendors: - No specific OEMs or vendors named - Batteries must be compatible with Hyster and Crown forklifts - Unique/Notable Requirements: - Strict U.S. manufacturing requirement - Compatibility with specific forklift models and connectors - Compliance with multiple safety and quality standards - Set aside for SBA; NAICS 335910

Description

Item 1 - 48 Volt Forklift Batteries, model 24-85-15 Salient Characteristics: 1. General Requirements - Battery must be fully compatible with Hyster E40XN electric forklift specifications.; Meet battery model 24-85-15 specifications; Battery must be manufactured in the United States.; Battery must meet or exceed OEM performance standards for voltage, capacity, and physical dimensions.; Battery must be suitable for Class I electric forklift applications.; 2. Electrical Performance Specifications -System Voltage: 48V, Mandatory for OEM controller compatibility.; Cell Count: 24 LEAD-Acid Cells (Exact), Standard 2V per cell configuration.; Plate Configuration: 15 plates per cell (Equivalent), Ensures proper energy density and heat dissipation.; Rated Capacity (6-hour): 590 Ah Minimum - 610 Ah Maximum, Mates the standard 85 Ah per positive plate requirement. Must support full shift operation under normal warehouse conditions.; Cycle life Yield: 1,500 cycles at 80% DoD Minimum, Baseline durability for DoW operational tempo.; Charging Compatibility: Must be compatible with standard 48V industrial chargers; vendor must specify charger requirements if unique.; 3. Dimensional Tolerances and Form Factor - Tray Length: 34.50 in. ? 35.50 in.; Tray Width: 26.50 in. ? 27.25 in.; Tray Height (No Cover): 22.00 in. ? 22.75 in.; Total Height Clearance: Must not exceed 23.50in. Maximum, Accounts for optional battery rollers in the E40XN.; 4. Weight and Counterweight Requirements - Weight: 1,850 lbs. (839 kg) Minimum ? 2,500 lbs. (1,134kg) Maximum.; Target Service Weight: 2,300 lbs. ? 2,400 lbs., Optimal range for standard 24-85-15 lead-acid configurations.; 5. Hardware and Accessory Standardization - Connector Type: SB350 Blue, OEM specification mandates an SB350 Blue connector. Vendor must verify exact match prior to delivery.; Cable Length: 25.0 in. Minimum ? 30.0 in. Maximum.; Cable Routing: Position B or Position X layout.; Watering System: Factory-installed single-point watering system, Mandatory.; Lifting Provisions: Welded steel lifting ears/eyes compatible with standard overhead hoists.; 6. Construction and Design Requirements - Tray Construction: Heavy-duty steel tray, Minimum 10-gauge to 0.25-in. steel plate.; Tray Coating: Acid-resistant, electrostatically applied epoxy or powder-coat finish (Minimum 3 mil thickness) to prevent corrosion.; Cell Connectors: Flexible, fully insulated heavy-duty copper intercell connectors (Lead-burned or bolted). Must be protected against accidental short circuits.; Cabling: 4/0 AWG or 2/0 AWG highly flexible welding-grade copper cable, covered with acid and oil-resistant insulation. Must meet OSHA and ANSI safety requirements.; Cell Jars: High-impact, heat-resistant polypropylene or equivalent polymer construction to prevent cracking.; Electrolyte: Flooded lead acid or maintenance reduced design (if applicable); Vent Caps: Standard or Flip-top; Condition: New; 7. Mandatory Compliance - OSHA 1910.178(g) Compliance: The battery design must facilitate safe changing and charging as per Powered Industrial Truck standards, including secure covers and venting to disperse off gassing (hydrogen) safely.; ANSI/ITSDF B56.1 Compatibility: The batteries weight and center of gravity must not alter the Hyster E40XNs compliance with the Safety Standard for Low Lift and High Lift Trucks.; Lifting Provision: Must feature structurally integrated, fully welded steel lifting ears (lifting eyes) that accommodate standard non-conductive spreader bars and overhead hoists.; UL 583 Standard: The battery assembly must meet or exceed Underwriters Laboratories (UL) Standard 583 for Electric-Battery-Powered Industrial Trucks.; 8. Mandatory Warranty and Certification - U.S. Manufacturing Origin Required: The vendor must provide a formal Certificate of Origin verifying that the battery is manufactured/assembled in the United States, in compliance with the Buy American Act (BAA) / Trade Agreements Act (TAA).; Minimum 5-Year Prorated Warranty: The manufacturer must provide a minimum 60-month (5-year) prorated warranty from the date of final acceptance.; Defects and Workmanship: The warranty must explicitly cover all defects in materials and workmanship. The vendor must replace or repair failing cells/components at no additional cost during the initial full-coverage period, and on a prorated basis thereafter. Item 2 - 48 Volt Forklift Batteries, model 24-85-17 Salient Characteristics: 1. General Must Requirements - Must be fully compatible with Crown FC4510 40 (FC 4500 Series) electric forklift specifications.; Must meet battery model 24-85-17 specifications; Must be manufactured in the United States.; Must meet or exceed OEM performance standards for voltage, capacity, physical dimensions, and operation expectations.; Must be suitable for Class I sit-down counterbalance electric forklift applications.; 2. Electrical Performance Specifications - System Voltage: 48V, Mandatory for OEM controller compatibility.; Cell Count: 24 Lead-Acid Cells (Exact), Standard 2V per cell configuration.; Plate Configuration: 17 plates per cell (Equivalent), 8 positive, 9 negative plates to ensure proper energy density.; Rated Capacity (6-hour): 670Ah Minimum - 690 Ah Maximum, Mates the standard 85 Ah per positive plate requirement.; Cycle life Yield: 1,500 cycles at 80% DoD Minimum, Baseline durability for DoW operational tempo.; Charging Compatibility: Must be compatible with standard 48V industrial chargers, vendor must specify charger requirements if unique.; 3. Dimensional Tolerances and Form Factor - Tray Length: 38 in. ? 39 in.; Tray Width: 26.5 in. ? 27.25 in.; Tray Height (No Cover): 22 in. ? 23 in.; Total Height Clearance: Must not exceed 23.00 in. To ensure the battery does not impede the Crown FC seat deck/hood closure.; 4. Weight and Counterweight Requirements - Weight: 2,580 lbs. (1,170 kg) Minimum ? 3,200 lbs. (1,451kg) Maximum.; Target Service Weight: 2,600 lbs. ? 2,750 lbs., Optimal range for standard 24-85-17 lead-acid configurations.; 5. Hardware and Accessory Standardization - Connector Type: SBE 320 Blue, OEM specifications highlight the use of a SBE 320 Blue connector. Vendor must verify Crown-specific connector match prior to delivery.; Cable Length: 15 in. Minimum ? 20 in. Maximum.; Cable Routing: Position A or Position X layout.; Watering System: Factory-installed single-point watering system, (Mandatory; Flow-Rite or equivalent).; 6. Construction and Design Requirements - Tray Construction: Heavy-duty steel tray, Minimum 10-gauge to 0.25-in. steel plate.; Tray Coating: Acid-resistant, electrostatically applied epoxy or powder-coat finish (Minimum 3 mil thickness) to prevent corrosion.; Cell Connectors: Flexible, fully insulated heavy-duty copper intercell connectors. Must be protected against accidental short circuits.; Cabling: 4/0 AWG or 2/0 AWG highly flexible welding-grade copper cable, covered with acid and oil-resistant insulation. Must meet OSHA and ANSI safety requirements.; Cell Jars: High-impact, heat-resistant polypropylene or equivalent polymer construction to prevent cracking.; Electrolyte: Flooded lead acid or maintenance reduced design (if applicable); Vent Caps: Standard or Flip-top; Condition: New; 7. Mandatory Compliance - OSHA 1910.178(g) Compliance: The battery design must facilitate safe changing and charging as per Powered Industrial Truck standards, including secure covers and venting to disperse off gassing (hydrogen) safely.; ANSI/ITSDF B56.1 Compatibility: The batteries weight and center of gravity must not alter the Hyster E40XNs compliance with the Safety Standard for Low Lift and High Lift Trucks.; Lifting Provision: Must feature structurally integrated, fully welded steel lifting ears (lifting eyes) that accommodate standard non-conductive spreader bars and overhead hoists.; UL 583 Standard: The battery assembly must meet or exceed Underwriters Laboratories (UL) Standard 583 for Electric-Battery-Powered Industrial Trucks.; 8. Mandatory Warranty and Certification - U.S. Manufacturing Origin Required: The vendor must provide a formal Certificate of Origin verifying that the battery is manufactured/assembled in the United States, in compliance with the Buy American Act(BAA) / Trade Agreements Act (TAA).; Minimum 5-Year Prorated Warranty: The manufacturer must provide a minimum 60-month (5-year) prorated warranty from the date of final acceptance.; Defects and Workmanship: The warranty must explicitly cover all defects in materials and workmanship. The vendor must replace or repair failing cells/components at no additional cost during the initial full-coverage period, and on a prorated basis thereafter; Shipping Information: Tooele Army Depot, 1Tooele Army Depot, Building 503, Tooele, Utah 84074. Additional Links:Department of Defense Procurement ToolboxPIEE Solicitation Module Link for W911S226U3545Registration Instructions for the PIEE Solicitation ModuleWeb Based Training for the PIEE Solicitation Module

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