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Federal Register #2026-11974

FAA Directive: Honeywell MCP Replacement for Boeing 787 Aircraft

Buyer

Federal Aviation Administration

Posted

June 15, 2026

Identifier

2026-11974

NAICS

336413

The Federal Aviation Administration (FAA), under the Department of Transportation, is mandating a safety upgrade for certain Boeing 787 aircraft: - Government Buyer: - Federal Aviation Administration (FAA), Airworthiness Products Section, Operational Safety Branch - OEMs Involved: - The Boeing Company (aircraft manufacturer) - Honeywell (manufacturer of the Mode Control Panel) - Products/Services Requested: - Replacement of Mode Control Panel (MCP) on Boeing 787-8, 787-9, and 787-10 aircraft - Remove MCPs with part numbers 4091640901, 4091640902, and 4091640903 - Install updated MCP, part number 4091640904 - Perform installation test to ensure proper function - Total affected aircraft: 163 on the U.S. registry - Notable Requirements: - Compliance with Boeing Alert Requirements Bulletin B78781205SB22000400 RB, Issue 001 - Installation test must be completed and passed after MCP replacement - Estimated cost per MCP replacement is up to $405,170, with potential warranty coverage from Honeywell - Directive addresses safety risk of uncommanded altitude changes, which could lead to serious flight hazards

Description

The FAA is adopting a new airworthiness directive (AD) for certain The Boeing Company Model 787-8, 787-9, and 787-10 airplanes. This AD was prompted by reports of an uncommanded change to the mode control panel (MCP) selected altitude. It requires replacing the existing MCP with an updated MCP and performing an installation test to address the unsafe condition. The AD aims to prevent controlled flight into terrain or traffic conflict that could result in mid-air collision.

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