SAM #S-166756

Technology Licensing Opportunity for Glass Components Fabricated via Aerosol Jet Printing at Los Alamos National Laboratory

This opportunity is a technology licensing offer from Los Alamos National Laboratory (LANL), managed by Triad National Security, LLC for the Department of Energy (DOE): - LANL is offering intellectual property and know-how for an additive manufacturing process to fabricate micron-scale glass components using aerosol jet printing - The technology enables layer-by-layer construction of glass features without traditional machining, supporting complex geometries and multiple glass compositions - Compatible with existing aerosol jet printing platforms and various substrates - Licensing agreements are available on exclusive or non-exclusive terms for commercial use - The technology is at Technology Readiness Level (TRL) 3 and is patent pending - No specific OEMs or commercial vendors are named, as this is a laboratory-developed process - This is not a solicitation for external development or procurement of goods/services, but a licensing opportunity for commercialization - Unique requirements include the ability to enter into a licensing agreement with LANL - Place of performance is Los Alamos National Laboratory, Los Alamos, NM

Description

An additive manufacturing method for micron-scale glass component fabrication

Micron-scale glass components are widely used in optical, photonic, and micro-fabricated systems. These components are commonly produced through grinding, polishing, and milling processes that require tight tolerances and specialized equipment. As device architectures become more compact and geometrically complex, these approaches can constrain design flexibility and integration.

Los Alamos researchers developed an additive manufacturing process that builds glass components layer by layer using aerosol jet printing. Glass particles suspended in an aerosolizable carrier solution are deposited onto a substrate and then sintered to form monolithic glass structures. This approach enables controlled fabrication of small glass features without bulk glass melting or post-fabrication machining.

Value Proposition

This technology enables the fabrication of micron-scale glass components using an additive manufacturing approach. Conventional fabrication methods rely on subtractive machining, which can limit achievable geometries and increase processing complexity at small scales. By depositing glass material directly into its final geometry and sintering it into a dense structure, this method provides an alternative pathway for producing small, high-precision glass features.

Advantages

Enables additive fabrication of micron-scale glass components Reduces reliance on precision subtractive glass machining Supports complex geometries and embedded glass features Compatible with multiple glass compositions and substrates Integrates with existing aerosol jet printing platforms

Technology Description

The method uses aerosol jet printing to deposit fine glass particles or sol-gel-based materials with micron-scale resolution. Deposition conditions are adjusted to build glass features to a specified thickness and geometry. After deposition, the printed material is sintered to remove the carrier and bond the particles into a dense glass component.

Demonstrations show that the process can produce continuous, monolithic glass features on planar substrates. The method supports multiple glass compositions and allows components to be fabricated directly in their final configuration.

Market Applications

This additive glass fabrication method is relevant to technologies that require small, high-precision glass components, including:

micro-optics and micron-scale lenses optical waveguides and photonic interconnects optical filters and coatings glass-to-metal seals and microfluidic structures photonic and optical packaging platforms

These and related applications benefit from increased flexibility in the fabrication of glass features at small scales.

TRL 3

US Patent pending

LA-UR-25-28977

LANL Tech Partnerships: Unlock the Innovative Potential

Los Alamos National Laboratory offers a wide range of cutting-edge technologies and capabilities that may provide your company with a competitive edge in the market and unlock the innovative potential that can enhance, refine, and revolutionize your products.

LANL’s licensing program focuses on moving inventions developed by our researchers to commercial innovations. Patented and patent pending inventions and copyrighted software are available to existing and start-up companies through exclusive and non-exclusive licensing agreements. For specific discussions, please contact licensing@lanl.gov.

Note: This is not a call for external services for the development of this technology.

https://www.lanl.gov/engage/collaboration/feynman-center/partner-with-us/licensing-technology

m.lanl.gov/tech-search Additional Links:Read More

View original listing